The schedule lives in Excel
Production planning runs off one fragile spreadsheet only one person truly understands, and everything stops when they're on leave.
Twenty years on the floor, running overall operations, procurement, production scheduling, packaging and dispatch across multiple sites. In that time I've lifted efficiency and output, improved DIFOT, created transparency through automated live reporting, and sharpened customer communication and the overall customer experience. And I write the software that connects it all, for small-to-mid Australian manufacturers still holding it together with spreadsheets and re-keying. Manufacturing is my specialty, not one industry on a long list.
Production planning runs off one fragile spreadsheet only one person truly understands, and everything stops when they're on leave.
You bought a capable system and use maybe forty percent of it. The rest of the business runs on memory, sticky notes and phone calls.
An order gets typed into the ERP, then a spreadsheet, then an email. Good people burning hours moving numbers between boxes.
Not a developer's guess at how a factory should work, but the processes I operated day to day, turned into software. That's the piece that's usually missing, and it's why so many integration projects end up technically correct and unused. There's no agency layer here either. You deal with the person doing the work, not an account manager relaying your job to a team that's learning your business on your budget.
First we talk. A quick call, a Teams meeting, or a coffee if you're nearby, about how your operation runs and where it hurts. No charge and no obligation. If it makes sense to go further, the next step is a fixed-price audit: two or three days mapping your operation, and a written plan you keep either way. And if you decide to go ahead with the build, the audit fee comes off the price.
Together these cover the whole journey, from a customer's first contact through to the product landing at their door. Every one of them is something I've built and run in working factories. Not a slide, not a proposal.
Getting data out of the ERP and into the places people actually look: calendars, dashboards, task lists, the shop floor. I work at the database and API level, so the ERP stops being a locked box and starts feeding the rest of the business.
Tracking platforms with capacity limits, warranty workflows, automated dispatch notifications and order linking across multiple sites. The kind of system that tells you what's really happening on the floor without anyone updating a spreadsheet.
The repetitive re-keying and copy-paste between systems, removed. Self-built, code-based automation you own outright, with no monthly fee to a third-party platform, no black box you can't see inside.
BOM structuring, part-numbering schemes, data migration, packaging specifications. The work nobody wants to own and everybody needs done properly, by someone who's lived on the receiving end of it.
Customer-facing portals and internal web tools that lift the customer experience from day one: live order status, delivery and DIFOT visibility, and self-service instead of phone calls chasing "where's my order?". The same live data your team works from, shared with the people who need to see it.
Interactive tools that guide someone to the right answer. Product selectors and configurators that help a customer or your sales team pick the correct option from a complex range, and inspection or checklist tools that walk a person through a job on site and produce a clean report at the end. The kind of thing that turns knowledge locked in one person's head into something anyone can use.
I connect the system you already run. I don't sell you a new one, and I don't rebuild what already works. If your system exposes an API, a database, or even just file exports, I can get data in and out of it. Ostendo is my specialty; here's the ground I cover most often.
Don't see yours? If it stores your data, there's almost always a way in. Worth a conversation.
I spent two decades on the operations side before I ever shipped software for it. That order matters.
I've done procurement, production scheduling, packaging and dispatch across multiple sites. I know what a pick list is because I've chased one down at 4pm on a Friday. Somewhere along the way I got tired of watching good people re-key the same data into three systems, so I learned to build the tools myself.
That means when we talk, you're not explaining your business to a developer who's never set foot in a workshop. I already get it. The conversation starts at "here's what's slow and why," not "so, what's a work order?"
A short, no-obligation call, Teams, or in person. We work out what actually hurts and whether I'm the right fit. No charge.
Two to three days mapping how your operation really runs. Fixed price, and it comes off the build if you proceed. You get a written report you keep regardless of what happens next.
We pick the change with the best return and I build it properly: documented, and in something you own rather than rent from a platform.
It runs without me. I'd rather build something your team can live with than make you dependent on me forever.
Most projects start with a tool and hope it helps. I start with the result you actually want, then architect the path to it. I call it Outcome Realisation Architecture, and every engagement runs through the same five stages.
Same discipline whether the fix is a process change, a piece of software, or both. The outcome leads. The tools follow.
A representative build. Details kept general, but the systems are live.
Production and dispatch were coordinated across two sites by spreadsheet and phone. The ERP held the data but surfaced almost none of it where the team worked. Follow-ups slipped because nothing reminded anyone.
The spreadsheets are gone. The floor knows what's happening without anyone maintaining a tracker, and follow-ups surface on their own. It runs live, every day.
Node.js · ERP schema / SQL · REST + webhooks · calendar integration · automated dispatch alerts
A sentence or two about your setup is plenty to start. No obligation, and worst case you get a useful opinion for free.
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